Operator training simulators

Operator training simulators.Train together. Understand your process.

Give operators a working process to practise on. Mobatec builds generic and plant-specific simulators that bring process behaviour, control-room decisions and field actions into the same training exercise.

  • Plant-specific or generic
  • Panel & field operators
  • On premise or browser based
Panel and field operators taking part in a joint simulator training exercise

Choose your training starting point

Your plant. Or the principles behind it.

Start with the skills you want to develop. We can model a whole plant or a selected process, with low, medium or high fidelity matched to the training objectives.

Plant-specific simulators

Let operators practise on a simulation of the process they work with. A plant-specific OTS can support training for an existing plant or preparations for a new one.

  • A complete plant or the part relevant to your training
  • Process behaviour developed in Mobatec Modeller
  • Control-room and field tasks within one exercise
Discuss this approach : Plant-specific simulators

Generic simulators

Develop process understanding and operating skills on a representative process. Generic simulators give industry and education a practical environment for exploring how equipment, controls and operator decisions interact.

  • Training around a selected process and its operating principles
  • A reusable environment for different learners
  • A scope and level of detail chosen for the skills being taught
Discuss this approach : Generic simulators

The control-room experience

Choose how operators meet the process.

Connect the process model to a copy of your control environment, or let us build a DCS/HMI mimic. The right setup depends on the interface, control behaviour and training scope you need.

Option 01

A copy of your DCS

Connect our simulation model to an exact copy of the plant's Distributed Control System. Operators can work with the control environment they recognise while the process response comes from the simulator.

  • A separate training copy of the plant control environment
  • The process model supplies the simulated plant behaviour
  • DCS connection requirements agreed for your project
Option 02

A purpose-built DCS/HMI mimic

We can recreate familiar plant HMI screens and their look and feel, together with the plant logic and control layer. A mimic can offer a lower-cost route when a complete DCS copy is not needed for the exercise.

  • Familiar HMI screens and operator look and feel
  • Plant logic and controls represented in the simulator
  • Suitable for generic and plant-specific training setups

Built on our own process modelling software. Explore Mobatec Modeller

Panel and field operators, together

The field is part of the exercise.

Practise the communication between a control room and the people carrying out field tasks, including the time it takes to get there.

With MobaTAGnology, field operators can walk through the actual plant while taking part in a simulation. Walking distances, surrounding noise and waiting for a colleague become part of the exercise, giving the panel operator a more realistic experience of working with the field team.

The field operator scans an NFC tag with an ATEX phone and records the training action. The simulated equipment state updates immediately, so the control-room team can see the response in the model. These phone actions affect only the simulator; the training system does not operate real equipment.

Field operator scanning an NFC tag with an ATEX phone during simulator training
  1. Coordinate the task

    The panel operator communicates a field task as part of the training exercise.

  2. Go to the equipment

    The field operator walks to the relevant location and scans its NFC tag with an ATEX phone.

  3. See the simulated response

    The field action recorded on the phone changes the simulated equipment state immediately, bringing the field and panel teams back into the same process response.

An optional 3D training environment

Step into a virtual plant.

A 3D environment offers another way for field operators to take part in the simulation.

We can connect the process model to a 3D plant environment with Kairos 3D. This brings field tasks into a virtual setting while the underlying model supplies the process behaviour.

  • Explore and interact with a virtual plant
  • Use gamepads or optional VR headsets for the field-operator experience
  • Coordinate virtual field tasks with the panel operator

3D visualisation partner

Kairos 3D (opens in a new tab)
Interactive 3D plant environment connected to an operator training simulator

Where and how you train

One training approach. Different ways to deliver it.

Choose the setup that fits your people, location and teaching format.

On premises

Run your simulator at your own location, with a setup agreed around your training environment.

Through a web browser

Give learners access to a cloud-ready simulator through their browser, so training can take place from different locations.

In a simulator classroom

Give each learner an individual simulator, or let a group train together on a shared simulator. A classroom can include different simulators.

Connected to your LMS

Connect simulator training to a Learning Management System to track learning progress. We can discuss the integration your setup needs.

Collage on different types of OTS

From training question to working simulator

Build around the skills you want to develop.

Our process modelling specialists work with your team, using the Mobatec Modeller software we develop in-house.

  1. Define the training objectives

    Discuss who will train, what they need to practise and which process responses the exercise must represent.

  2. Choose the scope and setup

    Agree the process boundaries, fidelity, control-system representation and involvement of field operators.

  3. Build and connect the model

    Develop the process simulation in Mobatec Modeller and connect the chosen control interface and training environment.

  4. Review it with your team

    Work through the simulated process behaviour and training tasks together, then prepare the simulator for your chosen delivery setup.

Working on a specific process? Explore the industries we work with

Planning your simulator

Questions worth asking before you start.

The training objectives guide the choices. Here are some of the decisions we can help you work through.

Should we choose a generic or plant-specific simulator?

A generic simulator supports training around representative processes and operating principles. A plant-specific simulator represents your selected process, including the equipment and control behaviour needed for the training tasks. We can help you define which approach fits the skills you want operators to develop.

Can you model part of a plant or a plant that has not started up yet?

Yes. The simulator can cover selected equipment, a process section or a whole plant. We can build models for existing plants and new plants, with the scope based on the information available and the training objectives.

What level of fidelity do we need?

Mobatec offers low-, medium- and high-fidelity simulators. The appropriate detail depends on what learners need to observe and practise. We agree the required process responses and level of detail as part of defining the simulator.

Do field-training phone actions operate real equipment?

No. In the simulator training setup, actions recorded after scanning NFC tags change the simulated equipment state. Field operators can walk through the actual plant while the panel operator sees the response in the simulator.

Can learners train remotely or together in a classroom?

Yes. Browser-based access supports training from different locations. In a classroom, learners can use individual simulator sessions or train together on one shared simulator. LMS integration can connect the training to learning-progress tracking.

Is 3D or VR required for joint field and panel training?

No. Field operators can take part through NFC tags and an ATEX phone in the actual plant. A connected 3D environment is another option, with gamepads or optional VR for virtual field training.

Let's plan your training environment

What should your operators be ready for?

Tell us about your process, your people and the tasks they need to practise. We can help you define a simulator that fits.

Your next step

Let’s talk about your process.

Tell us a little about what you need. We’ll get back to you using your email or phone.

We’ll use your details to respond to your enquiry.

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